How to recess hinges on a door

Not all new doors come with hinges attached. Before you hang your new door, you may need to recess the hinge into the side of the door. Here is a simple step-by-step way to recess door hinges using a router.

Tools Required

Adjustable plunge router

Door hinge template

Hearing and eye protection

Measuring tape

Mortise bearing bit

Quick-Grip clamps

Self-centring drill bit

Materials Required

Hinges

New door

When recessing a hinge, there are a few ways to remove the material. One is with a wood chisel, which can be time-consuming and less accurate depending on your carving skills. The more efficient and precise way? Using a router with a flush-cut bearing bit and a door hinge template.

Purchase a door hinge template or make your template to match the profile of the hinges you’re recessing.

Most standard doors need only three hinges. First, lay out your hinges 12-20cm from the top and bottom of the door and one directly in the centre of the door. After you’ve made your marks, you’re ready to start routing.

Check out these marking hacks every DIYer should know.

Before you start routing, set the depth of your router bit. To do so, measure the thickness of your router template plus the thickness of your hinge plate. It’s always a good idea to test the depth of the bit on a piece of scrap wood.

Place the router template on the side of the door and line it up with your mark. Secure it in place with a clamp or two.

Since the router bit is turning clockwise, always move the router in the same direction as the bit.

Once you’ve finished routing, release the clamp and move on to the next hinge recess.

A few tips when attaching hinges: Place the hinge into the recess you routed. Make pencil marks in the centre of each screw hole, then drill the holes for the hinge screws. Better yet, get yourself a self-centring drill bit for this.

Check out our essential guide to drills.

When securing the hinges with the screws, be careful not to over-tighten them or you may strip them out.

Now learn how to hang a new door.

Sign up here to have Handyman’s favourite stories straight to your inbox.

Source: Family Handyman